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MITSUBISHI GATE COMMUTATED TURN-OFF THYRISTOR UNIT
GCU15AA-130
HIGH POWER INVERTER USE PRESS PACK TYPE
GCU15AA-130
q Symmetrical GCT unit q GCT and Gate driver are connected q ITQRM Repetitive controllable on-state current .......... 1500A q IT(AV) Average on-state current ...................... 500A q VDRM Repetitive peak off-state voltage .................. 6500V q VRRM Repetitive peak reverse voltage ................... 6500V
APPLICATION Current source inverters, DC choppers, Induction heaters, DC to DC converters.
OUTLINE DRAWING
(208) (104) (160) (54.5) (54.5) 9MAX 3.50.2 2.20.2 DEPTH (20)
Dimensions in mm
K
(80)
G
G
(165)
6
290
DE2
TPG TPK LED4 LED3 LED2 LED1
DE1
(32.5)
(32.5)
(166.5)
800.5
K
(85)
(140)
3
0.
2
K
G
26.20.3
10.10.9
160MIN (80)
20MAX
(120)
10MIN
A
14.51.3
60.5
60.5 630.2
60.5 A PART MAGNIFICATION
(13.7)
60.5
60.5
1.6
(20)
G
K
K
G
(170) 60.5
G
K
(5) (37)
Mar. 2002
MITSUBISHI GATE COMMUTATED TURN-OFF THYRISTOR UNIT
GCU15AA-130
HIGH POWER INVERTER USE PRESS PACK TYPE
GCT PART (Type name : FGC1500A-130DS) MAXIMUM RATINGS
Symbol VRRM VRSM VDRM VDSM VLTDS Symbol ITQRM IT(RMS) IT(AV) ITSM I2t diT/dt VFGM VRGM IFGM IRGM PFGM PRGM PFG(AV) PRG(AV) Tj Tstg -- -- Conditions Parameter -- Repetitive peak reverse voltage -- Non-repetitive peak reverse voltage Repetitive peak off-state voltage VGK = -2V VGK = -2V Non-repetitive peak off-state voltage Long term DC stability voltage VGK = -2V, = 100 Fit Parameter Repetitive controllable on-state current RMS on-state current Average on-state current Surge on-state current Current-squared, time integration Critical rate of rise of on-state current Peak forward gate voltage Peak reverse gate voltage Peak forward gate current Peak reverse gate current Peak forward gate power dissipation Peak reverse gate power dissipation Average forward gate power dissipation Average reverse gate power dissipation Junction temperature Storage temperature Mounting force required Weight Conditions VDM = 3/4 VDRM, VD = 3000V, LC = 0.3H Tj = 25/115C, With GU-D15 (see Fig. 1, 3) Applied for all conduction angles f = 60Hz, sinewave = 180, Tf = 55C One half cycle at 60Hz, Tj = 115C Start VD = 3000V, IT = 1500A, CS= 0.2F, RS= 5 Tj = 25/115C, f = 60Hz, With GU-D15 (see Fig. 1,2 ) Voltage class 6500 6500 6500 6500 3600 Ratings 1500 780 500 8 2.7 x 105 1000 10 21 900 1500 9 32 180 230 -20 ~ +115 -20 ~ +150 18 ~ 24 760 Unit V V V V V Unit A A A kA A 2s A/s V V A A kW kW W W C C kN g
(Recommended value 20kN) Typical value
ELECTRICAL CHARACTERISTICS
Symbol VTM IRRM IDRM IGRM dv/dt tgt td Eon ts Eoff QRR Erec IGT VGT Rth(j-f) Parameter On-state voltage Repetitive peak reverse current Repetitive peak off-state current Reverse gate current Critical rate of rise of off-state voltage Turn-on time Delay time Turn-on switching energy Storage time Turn-off switching energy Reverse recovery charge Reverse recovery energy Gate trigger current Gate trigger voltage Thermal resistance Conditions IT = 1500A, Tj = 115C VRM = 6500V, Tj = 115C VDM = 6500V, VGK = -2V, Tj = 115C VRG = 21V, Tj = 115C VD = 3000V, VGK = -2V, Tj = 115C (Expo. wave) IT = 1500A, VD = 3000V, di/dt = 1000A/s, Tj = 115C CS= 0.2F, RS = 5 With GU-D15 (see Fig. 1, 2) IT = 1500A, VDM = 3/4 VDRM, VD = 3000V CS= 0.2F, RS= 5, Tj = 115C With GU-D15 (see Fig. 1, 5) VR = 3000V, IT = 1500A, di/dt = 1000A/s CS= 0.2F, RS = 5, Tj = 115C (see Fig. 4, 5) DC METHOD : VD = 24V, RL = 0.1, Tj = 25C Junction to fin Min -- -- -- -- 3000 -- -- -- -- -- -- -- -- -- -- Limits Typ -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- Max 7.0 220 150 100 -- 5.0 1.0 2.15 3.0 12 2800 7 0.75 1.5 0.016 Unit V mA mA mA V/s s s J/P s J/P C J/P A V K/W
Mar. 2002
MITSUBISHI GATE COMMUTATED TURN-OFF THYRISTOR UNIT
GCU15AA-130
HIGH POWER INVERTER USE PRESS PACK TYPE
GATE DRIVER PART (Type name : GU-D15)
Symbol VC P Parameter Power supply (Note 1) DC power supply Conditions Min 19 2.5 -- -- -- -- -- 50 -- 3.0 1.9 -- -- -10 -- Limits Typ 20 -- -- -- -- -- -- -- 90 -- -- 2250 -- -- 1500 -- Max 21 -- 50 -- 780 3.0 3.0 -- -- -- -- -- 100 +60 -- -- Unit V W
-- f tfd trd diG/dt IGM tW IG diGQ/dt Dmax Ta -- --
-- Power consumption (Note 2) IT = 500Arms, f = 780Hz, duty = 0.33 Optical fiber data link Control signal (Note 3) Transmitter : HFBR-1521 (HP) Receiver : HFBR-2521 (HP) IT = 500Arms, duty = 0.33 Frequency Delay time of on gate current Delay time of off gate current Critical rate of rise of on gate current Peak on gate current Width of on high gate current Tj -10C On gate current Critical rate of rise of off gate current VRG= 20V Maximum duty Operation temperature (Recommend : 40C) Temperature With FGC1500A-130DS Weight Status signal (Note 4)
-- Hz s s A/s A s A A/s % C g --
VIBRATION TEST (Note 9)
Test Items Vibration variable frequency Conditions and Test method f = 5~100Hz, 15min/cycle, non-operation x, y, z, direction ; 150min, acceleration = 2.5G stack assembly with GCT
Mar. 2002
MITSUBISHI GATE COMMUTATED TURN-OFF THYRISTOR UNIT
GCU15AA-130
HIGH POWER INVERTER USE PRESS PACK TYPE
VD
IT
VD
td tgt ts tfd trd diG/dt IGM IG td ; 0VRG ~ 0.9VD tgt ; 0VRG ~ 0.1VD ts ; 0VRG ~ 0.9IT diG/dt ; 0.1IGM ~ 0.9IGM tw ; 0VRG ~ 0.9IGM diGQ/dt ; 0.1IRG ~ 0.9IRG tfd ; 50%on signal ~ 0VRG trd ; 50%off signal ~ 0VRG
tw VRG Control signal diGQ/dt IGQ VRG
Fig. 1 Turn-on and Turn-off waveform
L Rs VD Cs DUT L(line) L(load) VD DUT Lc CDi Cc FWDi Rc
Fig. 2 Turn-on test circuit
Fig. 3 Turn-off test circuit
(With clamp circuit)
QRR=(trrxIRM)/2 ANL IT 0 VD 50%IRM 90%IRM VRM VR GCT Rs Cs 50%IT trr L(load) DUT di/dt(0-50%IT) Rs Cs
Fig. 4 Reverse recovery waveform
Fig. 5 Turn-off and Reverse recovery test circuit
(With CR snubber circuit)
Mar. 2002
MITSUBISHI GATE COMMUTATED TURN-OFF THYRISTOR UNIT
GCU15AA-130
HIGH POWER INVERTER USE PRESS PACK TYPE
Note 1. (1) Guaranteed power supply voltage for operation is 19V minimum and 21V maximum. (2) When over voltage occurs, GDU voltage bus (G-K voltage for GCT) is clamped to be 21V if mamimum voltage for input gata voltage from power supply is 25V and maximum duration of over voltage higher than 21V from power supply is 0.4 sec when control signal is on (Please see Fig. 8). (3) When over voltage occurs, GDU voltage bus is clamped to be 21V with no time limitation if maximum voltage from power supply is 25V and control signal is off (Please see Fig. 8). Note 2. GCT is off state and no gate signal is supplied for gate driver. No leakage current flows between gate and cathode of GCT. Note 3. Optic fiber data link HFBR-1521 and HFBR-2521 are interlocked each other. Note 4.
1. Status signal from LED (1) Status signal
Status of GCT On state Off state LED 1 (Red) OFF ON LED 2 (Yellow) ON OFF
(2) Fault signal
Status Normal Fault Fault Fault G-K Normal Normal G-K short G-K short PS 201V Voltage down 201V Voltage down PS LED (LED 4) On Off, V < 17.5V (Typ.) On Off, V < 17.5V (Typ.) G-K LED (LED 3) On Off (If V > 12.5V (Typ.) then LED 3 is on) Off Off
2. Status signal from Transmitter
(1) Normal operation
(Note 5)
(L : Light NL : No light) (2) Fault signal (O/V or U/V)
L
L
Control signal (Control board) Control signal (GDU input) Status signal (GDU output)
NL L NL L NL
Control signal (Control board) Control signal (GDU input)
NL L NL L L NL
Status signal (GDU output)
Normal
Fault
(3) Fault signal (G-K short)
L
(3) Fault signal (fiber optic)
L
Control signal (Control board) Control signal (GDU input) Status signal (GDU output)
NL L NL L NL
Control signal (Control board) Control signal (GDU input) Status signal (GDU output)
NL
NL L
(Always No light) (Always light)
Normal
Fault
Note 5. About over voltage fault signal, please see Fig. 6.
Mar. 2002
MITSUBISHI GATE COMMUTATED TURN-OFF THYRISTOR UNIT
GCU15AA-130
HIGH POWER INVERTER USE PRESS PACK TYPE
Fig. 6 Over voltage fault signal timing chart
Power supply voltage 25V Maximum Guaranteed Voltage (Note 6) 22V 21V
t3
19V
t1 t2
GDU Voltage bus (G-K Voltage for GCT) 21V (Note 8) 19V Status Signal
Control Signal
Fault signal start 1 t1 < 1.0ms (Max. repetition rate ; 1 pulse/100ms) 2 t2 1.0ms 3 t3 < 0.4sec
System shut down Control signal off
Note 6. Maximum peak voltage of GDU input voltage from power supply should be lower than 25V. Note 7. If the period for over voltage < 1.0ms (period t1), no fault signal is sent. If the period for over voltage 1.0ms, fault signal starts after period t2 from 22V of power supply voltage. System should be shut down (Control signal should be off) within period t3 from fault signal start. Note 8. GDU Voltage bus (G-K Voltage for GCT) is clamped to be 21V if power supply voltage is higher than 21V after system shut down (control signal off).
Mar. 2002
MITSUBISHI GATE COMMUTATED TURN-OFF THYRISTOR UNIT
GCU15AA-130
HIGH POWER INVERTER USE PRESS PACK TYPE
Note 9. Additional support for vibration test
Additional support is necessary for vibration test of GCU15AA-130. Fig. 7 shows detailed figure about connection method between gate driver and heat sink by additional support.
Fig. 7
12
0 60
M4x0.7 SCREW 8 DEPTH
HEAT SINK
15
1.5
ADDITIONAL SUPPORT
G TP PK D4 3 T ED2 L LE D 1 LE ED L
2 DE E1 D
GATE DRIVER
3.5
71.5 75
Mar. 2002
MITSUBISHI GATE COMMUTATED TURN-OFF THYRISTOR UNIT
GCU15AA-130
HIGH POWER INVERTER USE PRESS PACK TYPE
PERFORMANCE CURVES
MAXIMUM ON-STATE CHARACTERISTIC 104
ON-STATE CURRENT IT (A)
7 5 3 2 Tj=25C Tj=115C
TURN ON SWITCHING ENERGY Eon (J/P)
Eon VS IT (TYPICAL) 2.4 2.2 2.0 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 0
Condition VD=3000V, Tj=115C di/dt=1000A/s Cs=0.2F, Rs=5 Max
103
7 5 3 2
Typ
102
7 5 3 2
101
0
1
2
3
4
5
6
7
8
9 10 11
200 400 600 800 1000 1200 1400 1600 TURN ON CURRENT IT (A)
ON-STATE VOLTAGEVTM (V)
TURN OFF SWITCHING ENERGY Eoff (J/P)
12 10 8 6 4
L(load) GCT1 GCT2 Rs Cs Rs Cs
GCT1:For reverse recovery test GCT2:For turn off test
REVERSE RECOVERY ENERGY Erec (J/P)
Eoff VS IT (TYPICAL)
Condition VD=3000V, VDM=VD+1.25xIT Tj=115C, Cs=0.2F Rs=5 Max
Erec VS IT (TYPICAL) 9
Condition di/dt=1000A/s Max
8 VR=3000V, Tj=115C 7 Cs=0.2F, Rs=5 6 5 4 3 2 1 0 0
L(load) VD GCT2 GCT1 Rs Cs Rs Cs
GCT1:For reverse recovery test GCT2:For turn off test
Typ
Typ
2 0
VD
0
200 400 600 800 1000 1200 1400 1600 TURN OFF CURRENT IT (A)
200 400 600 800 1000 1200 1400 1600 ON-STATE CURRENT IT (A)
MAXIMUM THERMAL IMPEDANCE CHARACTERISTIC (JUNCTION TO FIN) 0.02
THERMAL IMPEDANCE Zth (K/W)
0.018 0.016 0.014 0.012 0.01 0.008 0.006 0.004 0.002 0 0.001 0.01 0.1 TIME (S) 1 10
Mar. 2002

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